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CASE STUDY·MANUFACTURING · COST

Brintons — Leave Encashment & Cost Optimisation

Brintons Carpets · India Design/Service Centre · 2012

January was consistently one of the costliest months at the Brintons India Service Centre due to accumulated leave encashment payouts. As PACE Champion, I led an initiative to encourage employees to avail balance leave rather than opt for encashment — reducing payout costs and enabling a single-shift model that generated additional savings across food, electricity, and transportation.

My Role

As PACE Champion for the Service Centre, I led the initiative from identification through to implementation and outcome tracking — coordinating across HR, Finance, Operations, and Planning.

Approach
  • Engaged HR, Payroll, Finance, and Operations teams to understand the financial and operational impact of the existing leave encashment pattern
  • Facilitated cross-functional discussions to define initiative scope, implementation approach, and communication plan
  • Mapped the existing leave encashment process — identifying key trigger points driving January cost spikes
  • Analysed operational impact of shifting from two-shift to single-shift model during the leave utilisation period
  • Worked with Finance to validate projected savings across all cost heads
  • Coordinated employee awareness sessions — communicating the initiative rationale and encouraging participation
  • Developed SOPs for structured leave planning and encashment processes
  • Established tracking mechanisms to monitor leave utilisation, shift patterns, and cost outcomes
  • Conducted regular review meetings to address employee concerns and refine the approach
Deliverables & Outcomes
  • SOPs for structured leave planning and encashment processes
  • Cross-functional tracking mechanism covering leave utilisation, shift patterns, and cost outcomes
  • Employee awareness sessions across the Service Centre
  • Successful transition to single-shift operations during the leave utilisation period
  • Cost savings in the range of £5K–£10K — recognised internally as a successful PACE outcome
  • Savings achieved across food arrangements, electricity, and transportation
  • Reduced sudden financial burden from bulk leave encashment payouts
Key Takeaways
  • Small behavioural shifts — when properly analysed and communicated — can generate measurable financial impact
  • Cross-functional stakeholder engagement is critical to successful policy implementation
  • Tracking and quantifying outcomes builds credibility and supports a continuous improvement culture
  • PACE-style initiatives demonstrate that process improvement extends beyond operations into HR and financial planning
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